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TVLine has the scoop on yet another Chuck season 5 guest star, this time former late night host Craig Kilborn. Ausiello reports that Kilborn will appear in the Chuck season premiere as another villain, joining Mark Hamill in what sounds like a bad guy free-for-all. While details about Hamill’s character are scarce, we’re told that Kilborn will play Roger Bale, …

TVLine collected some of the best outtakes from their Comic Con 2011 video interviews and put them in this very funny clip reel. We get a little bit from the Chuck group interview and Ausiello trying to get Zac to spill the beans on the first episode, plus Nathan Fillion from Castle, Lucy Lawless and her ukelele, and the casts …

Yvonne Strahovski… need we say more? In our 4th Comic-Con coverage, Mel & Liz finally nailed a press room interview with Yvonne Strahovski! They also had great interviews with Chris Fedak, Ryan McPartlin, Zachary Levi, Joshua Gomez, Adam Baldwin, Vik Sahay, and Scott Krinsky. Everyone was a little emotional at what was most likely Chuck‘s final appearance at Comic-Con. But …

Production on Chuck season 5 began today and Joshua Gomez gave us a provocative sneak peek via Twitter with this photo of himself and Yvonne Strahovski. Looks like Sarah will be keeping the short hair. Yeah, I noticed the hair. Chuck returns Friday, October 21 at 8/7c on NBC.

NBC has an interview with JEFFSTER! heartthrobs Scott Krinsky and Vik Sahay from Comic Con talking about their guilty pleasures and Vik’s natural grace and fluidity.

Zachary Levi talks to NBC.com at Comic Con about The Nerd Machine and the idea behind Nerd HQ, while drinking tea to try to salvage his voice.

The Hollywood Reporter is recapping the winners and losers of Comic Con and plants Zachary Levi firmly in the “winner” category: Zackary Levi The Chuck star used the launch of his show’s final season as an opportunity to pitch for charity at his Nerd HQ a few blocks from the convention center. The actor organized access to yet-unreleased video games as well as …

NBC posted their video interviews from the NBC party Saturday night at Comic Con, starting with Ryan McPartlin giving his fitness tips. He’s then joined by Mark Christopher Lawrence & Chris Fedak who drops a Buy More spoiler.

Another Comic-Con has come and gone. Another trip to beautiful San Diego – I can say that with some credibility now, having spent a couple of extra days exploring the city before the big show began – and another trip home with suitcases bursting and head spinning. You’ve seen the panel, watched the interviews, read Genevieve’s report, and our podcast …

SpoilerTV reports that Chuck episode 5.02 will be titled “Chuck vs. the Bearded Bandit”. Hmmm, I wonder if Morgan has some competition in the beard arena this season. P.S. Please don’t start Morgan bashing in the comments again. I know there are fans who aren’t happy that he has the Intersect. I heard you. We all heard you. That’s not …

Ausiello talked to Chuck cast members Joshua Gomez, Yvonne Strahovski, Ryan McPartlin, Vik Sahay, Mark Christopher Lawrence, Scott Krinsky and Adam Baldwin at Comic Con 2011 about the final season (he and Adam Baldwin aren’t convinced this is the end), Vik getting serious for a minute, Sarah (not) being pregnant, and Intersect envy. Check it out:

Zachary Levi sported Nerd HQ gear for most of Comic Con, but on Saturday for the Chuck panel and events, he went old school: Thundercats HOO! The new Thundercats series premieres Friday, July 29 at 8/7c on Cartoon Network.

Did you miss Comic Con this year? We had tons of coverage, with more to come, and now you can watch the entire Chuck panel courtesy of NBC! Note: This is not our video and therefore we have no control over it’s availability to other countries.

EW interviewed the cast of Chuck in this hilarious (and poignant) video about Yvonne’s favorite Subway sandwich, Mark’s favorite thing about Comic Con, and whether they’re the mayors, princes, duchesses, or governors of Comic Con.

Our photographer took loads of pictures at the Chuck panel at Comic-Con 2011. Because we’re exhausted and it’s after midnight (again!), we’re tossing a few up here for you while we curate the collection.